Why Nobody Cares About Audi G28
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How to replace audi key an audi car key replacement G28 Engine Speed Sensor
In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. The sensor is located on the edge of the transmission just above the flywheel ring gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer within the instrument cluster.
1. Engine Speed Sensor
The grey wire is located at the edges of the transmission, directly above the flywheel ring. This sensor sends signals through the grey wire to pin T55/49. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends an indication to the G5 tachometer inside the instrument cluster.
The sensor is used to link with the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft reached TDC, and the location of the camshaft so that it can activate the spark and injectors.
If this sensor fails the ECU will throw a P00160 code which means the Crank Shaft and Intake Camshaft aren't in sync and could indicate the chain is stretched or a jump link on the upper timing chain. However, the error code won't appear on its own, without additional information from other sensors (G4 and G40).
It's a bit tricky to test because there are different pins on the connector and each one has different functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. When the sensor is operational, it should be reading around 1000 ohms. If you're having issues with this part, check for evidence of coolant or oil in the connector bay.
2. Injectors
Yesterday, while accelerating from the highway paytoll at maximum speed I noticed a massive decrease in power. It was as if the engine was running out of gas. Or, my injectors weren't firing. I took out the spark plugs this morning, 3 were drenched in gasoline and the 4th was dry. I put a piece of tissue over each injector hole, and when i turn the engine on without sparks, the three that have gazoline pop right out. The 4th one stays shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I got 0ohm. I think the issue is in another location.
I also tried to reset the PID with no success. The car is able to start when the G28 is disconnected and it runs perfectly when it is connected, but still has the intermittent misfire issue at higher RPM. The temperature sensor for the coolant (G62) shows the wrong temperature of that is -49c even after unplugging it. I also noticed that the oil pressure gauge in the cockpit is showing 2 bar while the actual pressure is 0.0 when I crank up the engine.
I'm not sure what to do, as i feel i have pretty much completely ruled out all other possibilities. I'm afraid i may have missed something. If anyone has any suggestions, please let me know! TIA!
3. Fuel Pump
The fuel pump of the g28 receives signals from the RPM sensor. The GM-style sender is identical to the G4 and they both work in the 80, 100, 200, UrS and RS2 cars which is why you can easily locate one at a junkyard or at a parts store. It is easy to test them - just switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They must be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that has to be aware of the speed and position of the crankshaft in order to make decisions regarding timing of the fuel injectors, etc. To accomplish this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these goes badly, you will see codes on the diagnostic scanner that could cause engine shut down.
A malfunctioning G28 sensor can cause an inaccurate speed counter for the gearbox and a gearbox which shifts faster than normal, or a misfire in the gear. It is possible that the sensor is failing and needs to be replaced if you experience any of these symptoms. The good news is they are very cheap and easy to find particularly if you're looking at a Bosch sensor, which is what we have. Alternately, the GM version of this part is also a good option.
5. Tachometer
A malfunctioning engine speed sensor could be the cause of many problems in your car. It's an essential component of the Audi's transmission since it relays information to the ECU about how fast or slow the car's crankshaft is turning. If the sensor fails, it could disrupt the performance of the transmission and the other car's components.
The G5 engine sensor is located at the outskirts of transmission, above the flywheel ring. It sends an electrical signal through a gray wire to the ECU pin T55/49. The ECU then uses and processes the signal to control the flow of fuel, timig and boost and then sends it on to the G5 tachometer in the instrument cluster. You can test for sensor failure by examining the continuity of the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 and pin T26a/12. You should see an average resistance of 1000 ohms in these areas. This is a typical component across the audi spare key cost 80 100, 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU, so the best ones might be availble in wrecking yards.
In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. The sensor is located on the edge of the transmission just above the flywheel ring gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer within the instrument cluster.
1. Engine Speed Sensor
The grey wire is located at the edges of the transmission, directly above the flywheel ring. This sensor sends signals through the grey wire to pin T55/49. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends an indication to the G5 tachometer inside the instrument cluster.
The sensor is used to link with the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft reached TDC, and the location of the camshaft so that it can activate the spark and injectors.
If this sensor fails the ECU will throw a P00160 code which means the Crank Shaft and Intake Camshaft aren't in sync and could indicate the chain is stretched or a jump link on the upper timing chain. However, the error code won't appear on its own, without additional information from other sensors (G4 and G40).
It's a bit tricky to test because there are different pins on the connector and each one has different functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. When the sensor is operational, it should be reading around 1000 ohms. If you're having issues with this part, check for evidence of coolant or oil in the connector bay.
2. Injectors
Yesterday, while accelerating from the highway paytoll at maximum speed I noticed a massive decrease in power. It was as if the engine was running out of gas. Or, my injectors weren't firing. I took out the spark plugs this morning, 3 were drenched in gasoline and the 4th was dry. I put a piece of tissue over each injector hole, and when i turn the engine on without sparks, the three that have gazoline pop right out. The 4th one stays shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I got 0ohm. I think the issue is in another location.
I also tried to reset the PID with no success. The car is able to start when the G28 is disconnected and it runs perfectly when it is connected, but still has the intermittent misfire issue at higher RPM. The temperature sensor for the coolant (G62) shows the wrong temperature of that is -49c even after unplugging it. I also noticed that the oil pressure gauge in the cockpit is showing 2 bar while the actual pressure is 0.0 when I crank up the engine.
I'm not sure what to do, as i feel i have pretty much completely ruled out all other possibilities. I'm afraid i may have missed something. If anyone has any suggestions, please let me know! TIA!
3. Fuel Pump
The fuel pump of the g28 receives signals from the RPM sensor. The GM-style sender is identical to the G4 and they both work in the 80, 100, 200, UrS and RS2 cars which is why you can easily locate one at a junkyard or at a parts store. It is easy to test them - just switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They must be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that has to be aware of the speed and position of the crankshaft in order to make decisions regarding timing of the fuel injectors, etc. To accomplish this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these goes badly, you will see codes on the diagnostic scanner that could cause engine shut down.
A malfunctioning G28 sensor can cause an inaccurate speed counter for the gearbox and a gearbox which shifts faster than normal, or a misfire in the gear. It is possible that the sensor is failing and needs to be replaced if you experience any of these symptoms. The good news is they are very cheap and easy to find particularly if you're looking at a Bosch sensor, which is what we have. Alternately, the GM version of this part is also a good option.
5. Tachometer
A malfunctioning engine speed sensor could be the cause of many problems in your car. It's an essential component of the Audi's transmission since it relays information to the ECU about how fast or slow the car's crankshaft is turning. If the sensor fails, it could disrupt the performance of the transmission and the other car's components.
The G5 engine sensor is located at the outskirts of transmission, above the flywheel ring. It sends an electrical signal through a gray wire to the ECU pin T55/49. The ECU then uses and processes the signal to control the flow of fuel, timig and boost and then sends it on to the G5 tachometer in the instrument cluster. You can test for sensor failure by examining the continuity of the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 and pin T26a/12. You should see an average resistance of 1000 ohms in these areas. This is a typical component across the audi spare key cost 80 100, 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU, so the best ones might be availble in wrecking yards.
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