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Introduction
Operating a forklift with excessive loads is one of the most common reasons for forklift-related accidents. Exceeding the forklift’s load capacity can cause instability, tip-overs, and damage to both the forklift and Mitsubishi Truck Repair Manual [myxwiki.org] the load. Ensuring that operators follow load capacity guidelines is key to preventing forklift overload accidents.

Adhere to the Forklift’s Rated Load Limit
Forklifts are designed with weight limits, and it’s critical to follow them to avoid accidents. The load capacity is determined by factors such as the forklift’s design, load center, and attachments, so it’s important to verify these details before lifting heavy loads. Following the load limits ensures that the forklift remains stable and can handle the load safely.

2. Ensure Proper Load Positioning
Even if the load is within the forklift’s weight capacity, improper load positioning can lead to tipping and accidents. Avoid placing the load too far forward or too far back, as this can throw off the forklift’s balance. Positioning the load properly on the forklift helps maintain stability and reduce the risk of accidents caused by poor weight distribution.

Ensure Forklift Operators Are Trained to Avoid Overloading
Operator training is essential for ensuring that forklifts are operated safely and within their load capacity. Ensure that all forklift operators receive training on the forklift’s load limits, proper load positioning, and safe lifting practices. With proper training, operators can better manage loads and avoid the risks of exceeding the forklift’s capacity.

4. Use the Right Forklift Attachments
Attachments add weight to the forklift and alter its load center, so it’s important to factor them into the overall capacity. Always check the forklift’s capacity plate to see how the attachment impacts its load capacity. By using the right attachments, you ensure that the forklift operates within its safe capacity, even when handling specialized loads.

Keep Loads Low to Maintain Stability
Raising the forks too high, especially with a heavy load, can destabilize the forklift. Lowering the load helps keep the forklift stable, especially when navigating corners or driving on uneven surfaces. Keeping loads low during movement is essential for maintaining forklift stability and preventing accidents caused by overloading.

Wrapping Up
Avoiding forklift overload accidents is essential for protecting workers, equipment, and loads. By applying these essential tips for forklift safety and load management, your workplace will be safer, and forklift operations will run more smoothly.