Ken Shirriff's Blog
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Note the very massive spikes within the output (yellow). The yellow output is wide, displaying a lot of noise, mixed with many large voltage spikes of about 1/3 volt. The yellow line is a bit wider than the iPhone charger, showing a bit less regulation for a fixed load. People don't give a lot thought to what's inside a charger, however a number of fascinating circuitry is crammed inside. While the genuine Apple charger is crammed stuffed with elements, the imitation leaves out plenty of filtering and regulation in addition to your entire PFC circuit. The genuine charger is crammed filled with elements, whereas the imitation has fewer elements. To produce 60 watts, the charger offers 16.5 volts at 3.6 amps. However, the utmost energy I measured is 10.1 watts (4.4 volts at 2.3 amps, as proven in the power section below). If the current increases too much, the charger abruptly shuts down round 90 watts. Increasing the voltage is helpful as a result of it permits larger wattage; the maximum present is restricted by the wire dimension. The coils of wire contained in the transformer are triple-insulated for security. During this time, there are complicated interactions between the Macbook, the charger, and the Magsafe connector.
When the Magsafe connector is plugged into a Macbook, the laptop computer pulls the power line low. There is no knowledge connection to the charger block itself; the data connection is just with the chip contained in the connector. An op amp within the TSM103/A chip amplifies this voltage. The voltage reference chip is unusual, it's a TSM103/A that combines two op amps and a 2.5V reference in a single chip. This chip additionally controls the standing LEDs. There are two LEDs on every aspect. Note that 2.5 V logic and even decrease levels are beginning to look in client routers. The tension between both parts (V1 on the schema) is higher during the day, and lower during the night time. I can not inform exactly what went incorrect, however something prompted a brief circuit that burnt up a few components. 5. If the Mac is pleased with the charger ID, it switches the facility enter to the inner power conversion circuit and begins utilizing the input power. The output MOSFET transistor switches the facility to the output on and off, as directed by the microcontroller. Behind them are three cylindrical filter capacitors.The microcontroller board is seen behind the capacitors. The microcontroller within the charger detects this and after exactly one second permits the ability output.
The imitation charger pays attention to safety, utilizing insulating tape and conserving low and excessive voltages widely separated, apart from one harmful assembly error that can be seen beneath. The two sides are separated by a distance of about 6 mm, and solely special parts can cross this boundary. Two pins are energy, two pins are floor, and the middle pin is a data connection to the laptop. The transformer safely transmits energy between the first and the secondary by utilizing magnetic fields as a substitute of a direct electrical connection. In addition, the management circuits are a lot much less complex and the imitation leaves out the bottom connection. Never join voltage pins when utilizing USB adapters unless you recognize what are you doing. When i instructed individuals I was doing a charger teardown, I quickly collected a pile of damaged chargers from people who had failed chargers. It appears crazy that companies (akin to Apple) design incompatible chargers, and then chip corporations invent schemes to work around these incompatibilities so as to build universally appropriate chargers. The tiny chip on the left is a DS2413 1-Wire Dual Channel Addressable Switch. The chip is a DS2413 1-Wire swap.
Using an Arduino microcontroller, this chip may be accessed and controlled using the 1-Wire protocol. A machine being charged can detect what kind of charger is getting used by specific voltages on the USB information pins. You may surprise why the Apple charger has all this complexity. Burn mark inside an 85W Apple Macbook power supply that failed. The DC is switched on and off by a transistor controlled by a power provide controller IC. The chip under controls the switching energy provide. The SMPS controller chip is a L6599 excessive-voltage resonant controller; for some purpose it's labeled DAP015D. The principle cause is for safety, to make sure that energy is not flowing till the connector is firmly attached to the laptop computer. The magnetic Magsafe connector that plugs into the Macbook is more advanced than you'll count on. First, you need an "RS232-TTL stage converter chip." RS232 refers to the usual defining what plugs into your laptop, and TTL is a household of chips that use 0V and 0.8V as low and 2.2V and 5V as high. To hook the Arduino to the connector, this time I used a Mac DC enter board that I bought on eBay; this is the board in a Mac that the Magsafe connector plugs into.
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